Pallets / hr
42
Zira turns cameras into real-time operational intelligence. The same AI Vision infrastructure that watches production also measures throughput, inventory, labor, safety, and maintenance across the entire plant.
Zira counts pallets, builds, boards, recovered material, and overall throughput in real time. Every count is connected to the labor invested in producing it.
Counts are tied to operator, line, machine, shift, and site, giving plants production visibility accurate enough to run payroll, reporting, and live management against.
One AI Vision layer replaces clipboards, scanners, foot-counts, and end-of-shift estimates. The count is the same number for the operator on the line, the supervisor on the floor, and the executive in the dashboard.
For every pallet, board, or piece of recovered material counted, Zira adds context like dimension, type, repair status, and recovery state, then turns it into live inventory.
AI Vision captures pallet length, width, type, repair status, dismantled material, recovered boards, trimmed boards, cut-to-size lumber, and other production features.
The result is real-time inventory visibility across inbound, repaired, built, and dismantled pallets, recovered and trimmed boards, finished goods, and live in/out balances.
Instead of waiting for end-of-day reports, managers see inventory movement as it happens.
Zira connects production, product type, labor, and equipment activity into real-time productivity analytics. OEE, OLE, throughput, downtime, product mix, and labor efficiency, all measured while the shift is still running.
Operators and plant managers can improve performance while the shift is still running, not the next morning, not in next week's review.
Productivity moves from a post-shift report to a live signal. Bottlenecks are visible the moment they form, and shift-on-shift comparisons are immediate.
Safety modules run on the same AI Vision cameras used for production, including bandsaw safety, no-go zones, and the ability to train new safety models for any site-specific behavior.
Safety incidents and near misses are automatically recorded, cataloged, and made available, turning every event into something the team can learn from.
Plants move from reactive safety reporting, written up hours or days later, to real-time safety visibility at the workstation, the supervisor desk, and the safety review.
Zira captures maintenance KPIs from events detected by AI Vision, including downtime, bandsaw breaks, trimsaw issues, stoppages, and production interruptions.
These insights help plants keep OEE and OLE high by understanding not only when equipment fails, but how those failures affect throughput, labor efficiency, and production flow.
Zira also includes tools to manage maintenance tasks, standard procedures, safety processes, payroll analytics, productivity dashboards, and full-scale operational reporting.
Zira is not just a camera system. It is an AI Vision operating layer for pallet manufacturing and pallet recycling.
From counting and inventory to productivity, safety, and maintenance, Zira gives operators, managers, and executives a live view of what's happening on the plant floor and the tools to improve it.