Request a demo

AI vision · New pallet quality · Europe

Catch the defect before your customer does.

Overhead inspection camera frame of a new 48 by 40 GMA pallet on a roller conveyor
Real line footage. Overhead camera over a roller conveyor, 48 x 40 GMA pallets. The green outline in the footage is the system's own detection; the tags and amber flags are added for illustration, one defect class per pallet.

Raised nails. Protruding nails. Broken boards. Missing components. Zira inspects pallets on the production line, flags quality issues and helps your team act before a defective pallet moves downstream.

Request a demo See how it works
  • Real-time inspection
  • Actionable alerts
  • Photo evidence on every pallet

01 · What it catches

Small defects. Big consequences.

A single missed defect can mean rework, a rejected load or an unhappy customer. Zira identifies visible nail and board defects during production, while the pallet is still in reach.

Close-up camera frame of a deck board with two nail heads standing proud of the surface, each boxed and labelled as a protruding nail by the system AI flag Camera frame Hover for the drawing

Fastening

Raised and protruding nails

Nail heads that did not seat and points that punched through, caught before they meet a forklift tyre or a worker's glove.

Overhead camera frame of the deck boards of a new 48 by 40 GMA pallet, with the nail heads visible over the centre stringer AI flag Camera frame · representative Hover for the drawing

Fastening

Bent and misplaced nails

Nails bent over on the surface or driven past the stringer, so the board is never actually held.

Overhead camera frame of a 48 by 40 GMA pallet in which two split deck boards are boxed and labelled broken board by the system AI flag Camera frame Hover for the drawing

Lumber

Broken and damaged boards

Splits, cracks and lumber defects that pass a glance but fail under load.

Overhead camera frame of a 48 by 40 GMA pallet deck in which a board under the lead board sits skewed, leaving an uneven gap AI flag Camera frame Hover for the drawing

Assembly

Missing and misaligned boards

Board count, position and flush edges checked against the build spec on every unit.

Defect classes are confirmed per line during the technical review, against your build spec and your camera position, before anything is committed.

02 · From detection to action

Don't just detect it. Do something about it.

A quality alert is only worth having if it leads to action. Zira connects the inspection result to the production response that fits your line.

  1. InspectSee every palletIndustrial cameras capture each pallet at a defined inspection point at the nailer discharge.
  2. DetectSpot the issueAI checks the images for the nail and board defects configured for your line.
  3. RespondTrigger actionA stack light, an operator alert or a dry-contact signal to stop, divert or reject.
  4. ImproveLearn from the dataReview quality by shift and station, and track the manufacturing problems that keep coming back.

Built for your workflow

On your existing production line.

Whether you need an operator to repair a defective pallet at the station or a downstream system to divert it, Zira supports a configurable inspection-and-response workflow. Machine integration is evaluated for each line.

See it on your line

03 · Quality intelligence

Know your quality. Improve your line.

Inspection should do more than flag individual pallets. With Zira, production and quality teams can see what happened, where defects were found and how performance changes over time.

  • Pass / fail by shift
  • Defect trends by station
  • Inspection images per pallet
  • Production visibility
Quality control · Line 02Live
Pallets inspected1,250
Pass rate98.4%
Flagged20

Defects by categoryThis shift

Raised nails12
Broken boards5
Missing boards3
Other0

Illustrative. Sample data for layout, not a measured result.

04 · Let's talk quality

Better pallets start with better inspection.

See how Zira AI Vision can help you identify nail and board defects, respond earlier and build a more consistent quality process.

  • Review your production line and your main defect challenges
  • See a real AI inspection workflow, end to end
  • Explore the right configuration for your facility

Request a personalised demo.

No long questionnaire. Tell us a little about your line.

We use your details to arrange the demo and to reply. Zira Group Inc. is based in the United States; our privacy policy explains how your data is handled and transferred, and your rights under the GDPR.

Request received.

Thank you. A member of the Zira team will reply within one business day to arrange your demo. It helps to have your build spec and a short video of your line to hand.

Pick a time now

We use Google's advertising tag to measure which ads bring people to this page. In the EU, UK and Switzerland it sets cookies only if you agree. See our privacy policy.