The shop floor doesn’t take a vacation. Neither does your visibility.
Whether you are on the plant floor or enjoying a few days away, Zira AI Vision keeps your operations visible, connected and ready to respond. This summer, we are introducing new ways to turn AI detections into immediate action, expanding our pallet grading and sorting capabilities and welcoming our newest customers as Zira expands globally.
For the first time, an Andon light can respond directly to what an AI camera sees. When Zira detects a quality defect, production event, machine issue or safety concern, the Andon changes immediately, alerting operators exactly where action is needed.
Red Quality defect or critical event
Blue Production or machine event
Green Normal operation or operator confirmation
No waiting for reports. No need to watch a dashboard. The right alert reaches the floor in real time, helping teams respond faster and prevent small issues from becoming bigger problems.
The Zira Andon and its three light states.
AI can now do more than detect. It can help the floor respond.
Zira’s dry-contact capability creates a simple connection between AI Vision detections and existing shop-floor equipment. A detection can be used to activate:
Existing stack lights and alarms
Relays and control devices
PLC inputs
Machine or production signals
Other equipment already operating in your facility
This allows manufacturers to add AI-driven actions without replacing their current systems or creating a complicated integration project.
Manual grading can vary between operators and shifts, creating inconsistent decisions, labor dependency and production bottlenecks. Zira AI Grading & Sorting helps recycled pallet operations inspect, classify and route pallets in real time. The system provides:
Broken board detected and flagged in real time.Protruding nails identified on the line.
Consistent gradingA, B and reject decisions applied the same way, every shift.
Automated routingGrading and routing decisions at production speed.
Live countsPallet counts and throughput, updated in real time.
Uptime visibilityUptime and downtime across the entire line.
Documented decisionsImages and records supporting each decision.
Across locationsPerformance visibility across shifts and sites.
Every pallet is measured. Every decision is documented. Every result is traceable.
Zira’s platform is designed to inspect and grade continuously at production speed while providing live operational visibility into the entire line.
⚽ The World Cup wrapped up yesterday. Whether your team lifted the trophy or left you heartbroken, one thing keeps winning on every continent: teams that see the whole field. This summer, Zira takes the pitch with new customers across:
Zira AI Vision, now deployed across three continents.
From pallet and lumber operations to broader industrial manufacturing, more companies are choosing Zira to improve quality, productivity and real-time visibility. Thank you to our customers and partners for continuing to grow with us.
05Your Operation Is Still Within Reach
Taking a Few Days Off?
Summer is a time to recharge, but your facility continues to operate. With Zira’s live dashboards and AI Vision camera views, authorized users can monitor production, quality, downtime and line performance from virtually any device and location.
Stay informed while spending time with family, traveling, fishing or simply stepping away from the shop floor.
Thank you to our customers, partners and industry friends for being part of the Zira community. We hope you enjoy a safe and productive summer, with a little extra time to relax while Zira AI Vision helps keep your operations visible.
Whether you are a current customer looking to expand or are exploring what AI Vision can do for your facility, we would love to connect.
