Featured by Pallet Enterprise

Seeing the Shop Floor
in Real Time.

Zira transforms pallet manufacturing operations into live, measurable production environments using AI Vision. Track throughput, quality, labor, safety, and inventory in real time across every line and every site.

// Already deployed across pallet manufacturing operations throughout North America
Request a Demo See Real Deployments
Every pallet measured.
// 100% inspection
Every operation visible.
// live dashboards
Every site connected.
// single platform
Pallet Enterprise article: Seeing the Shop Floor in Real Time — How Zira Is Bringing AI Vision to the Pallet Industry, by Chaille Brindley
// Pallet Enterprise · p.46 By Chaille Brindley
// Featured in Pallet Enterprise

The pallet industry's
trade journal, on Zira.

Pallet Enterprise featured Zira's AI Vision platform for bringing real-time operational visibility and automated quality inspection to pallet manufacturing — the first end-to-end camera platform built for the floor, not retrofitted to it.

Everything we do comes down to one thing. Turning the shop floor into something you can see and act on in real time.

— Elhay Farkash, CEO of Zira
Read the Article What Zira Does
// 01 — What Zira does

AI Vision built for
pallet manufacturing.

Zira converts cameras into operational intelligence systems that continuously monitor production in real time. One platform. Six capabilities. Every pallet, every shift.

Real-Time Production Visibility

Track pallets, throughput, downtime, labor activity, and machine utilization live, from the floor to the boardroom.

  • Live counts
  • Cycle times · downtime
  • Utilization by station

AI Quality Inspection

Every pallet automatically inspected at line speed. Defects logged with proof and routed downstream.

  • Protruding nails
  • Cracked / missing boards
  • Spacing & structural integrity

Pallet Grading & Sorting

AI-driven grading and routing decisions performed at production speed. No bottleneck. No sampling.

  • A / B / reject grading
  • Automated routing
  • Full audit trail

Worker Safety Monitoring

Detect unsafe interactions near saws and machines with automatic event capture and snapshots.

  • Saw & pinch-point zones
  • Auto event capture
  • Reviewable incident gallery

Inventory & Material Tracking

Track pallet movement, accumulation, staging, and material flow visually — without RFID or manual scans.

  • Stack counts
  • Staging lane occupancy
  • Yard & dock visibility

Multi-Site Operations

Monitor multiple plants from a single centralized platform. Compare shifts, sites, and product lines side by side.

  • Single pane of glass
  • Cross-site benchmarking
  • Standardized KPIs
// 02 — The problem

Most pallet operations
still run blind.

Quality is sampled. Throughput is reported after the shift. Issues are caught downstream — by the customer, not by the line. Zira closes that gap with continuous AI vision.

// Traditional Operations

Reactive. Sampled.
Reported after.

  • Manual inspections
  • Delayed reporting
  • Sampling instead of full visibility
  • Quality issues discovered downstream
  • Limited operational accountability
  • No live production intelligence
// With Zira

Continuous. Measured.
Live, right now.

  • Real-time operational visibility
  • Continuous AI inspection
  • Full pallet traceability
  • Instant issue detection
  • Automated measurements
  • Multi-site dashboards and analytics
// 03 — No Bad Pallets™

Every pallet measured.
Validated. Traceable.

Zira's AI Quality platform inspects every pallet directly on the production line — without slowing production. Each pallet is measured, validated, classified, documented, and traced back to production events.

PALLET-104822 · CAM-03
PASS
PALLET-104823 · CAM-03 MISSING BOARD CRACK PROTRUDING NAIL
FAIL
100% inspection at production speed · Photo proof on every pallet · Traceable back to production events
// 04 — Inspection booth

AI Inspection Booth
technology.

Zira's multi-camera inspection booth creates a complete visual understanding of pallets in real time — top, sides, structure, all at once.

  • Top view analysis — surface condition, board gaps, nail patterns, and label placement.
  • Side profile inspection — stringer integrity, deck spacing, and pallet squareness.
  • Structural validation — block placement, crack detection, and warp measurement.
  • Grading & defect classification — A / B / reject decisions logged with photo proof.
  • Automated routing decisions — pallets sorted to lanes, repair stations, or scrap automatically.
CAM-T CAM-L CAM-R CAM-F // MULTI-CAM INSPECTION BOOTH · LIVE
21
// Classifications
simultaneously
15ms
// Decisions in
as little as
0
// Production
slowdown
100%
// Production-speed
inspection
// 05 — Operational intelligence

Live dashboards
for the entire company.

Zira dashboards provide live operational visibility from the machine level to enterprise-wide production. From the line operator's tablet to the plant manager's TV.

  • Customize dashboards per role and station.
  • Monitor KPIs live with no refresh and no lag.
  • Compare lines and facilities across shifts and product lines.
  • Review incident galleries with photo proof attached.
  • Access live visual streams from any device, anywhere.
// Plant 02 · Shift A Live
Throughput
847
Pass rate
98.7%
OEE
+12%
Stations
12 / 12
NAILER 01 847
TRIM SAW 1.2k
GRADING 734
// 06 — Deployment

Deploy in hours.
Expand across sites.

Zira systems are designed for rapid deployment and operational scalability. Most systems begin delivering value immediately after installation.

01

Site walkthrough

Map the lines, the use cases, and the cameras needed.

02

Camera deployment

Mount Zira cameras over the line with no infrastructure changes.

03

AI configuration

Configure use cases by uploading a spec — no model retraining.

04

Dashboard setup

Build views per role: operator, supervisor, plant manager, exec.

05

Validation & optimization

Tune thresholds against your line, then scale across plants.

// Most systems begin delivering value immediately after installation.
// 07 — Why customers expand

Customers start small.
Then expand.

Most deployments begin with a single line, a single machine, or a single inspection point. Once the value is proven, scope grows quickly into a full operating system for the floor.

// Start small
  • One production line
  • One machine
  • One inspection point
// Expand into
  • Full quality systems
  • Labor analytics
  • Safety monitoring
  • Inventory tracking
  • Multi-site visibility
// Stage 1
One Camera
// Stage 2
One Line
// Stage 3
One Site
// Stage 4
Multi-Site Platform
1 → N  //  same platform, same cameras, same dashboards
"
Most systems tell you what happened.
Zira shows you what is happening right now.
Elhay Farkash  //  CEO, Zira

See your operation
in real time.

Discover how pallet manufacturers are using AI Vision to improve throughput, quality, safety, and operational visibility — across every line and every site.

Request a Demo Schedule a Walkthrough Talk to Zira · 650-701-7026
// Installs in 1 day · Live in 2 weeks · ROI in 3 months